Manufacturing Engineer (Plastics)
Company Overview:
Experience mattersSince 1948, T.
OPlastics has manufactured quality custom thermoformed parts and packaging and provided exceptional service to customers around the worldOne of the top 100 thermoforming companies in North America, T.
OPlastics delivers value by focusing on customer needs and by offering a full range of services from design-to-distributionAt T.
OPlastics, we are dedicated to excellence and we leverage our experience and core competency to develop customized, cost-effective solutions for businesses in diverse marketsT.
OPlastics has facilities in both Clearwater and Otsego, Minnesota.
It is our Mission to delight and serve our customers with innovative thermoform solutions.
Position
Summary:
The Manufacturing Engineer is responsible for optimizing and improving manufacturing operations using engineered solutions, structured problem solving and Lean methodology.
Key areas of focus include Safety, ergonomics, productivity improvements, set-up reduction, process optimization, cost reduction and Total Predictive Maintenance (TPM).
The Manufacturing Engineer will work collaboratively with Quality, Product Engineers, Supply Chain, Production and Maintenance to meet short and long term TO Plastics business Objectives.
The Manufacturing Engineer will be a critical leader in transforming our Operations into our Best Sales Tool and a model of Operational ExcellenceSafety is # 1 at T.
OPlastics:
Our expectation is that company leadership:
Minimum compliance achieved on annual safety audits or assessments.
Maintain operations that are compliant with OSHA and other applicable safety and health regulations.
Essential Functions:
This position is responsible for the following tasks, duties and
Responsibilities:
Model and promote a Culture of Safety throughout the companyInitiate and lead safety, quality, service, and productivity (cost) improvement projects in all aspects of manufacturingManage documentation of product cost, quality, process understanding, and specificationsDevelopment and implementation of cross-functional projects, plans, and programs in support of business and strategic plansAbility to perform root cause analysis and apply systemic problem-solving skillsParticipate in Kaizen improvement events and follow-up activitiesParticipate in Lean efforts in6S, set-up reduction, lead time reduction, machine capability and the reduction of non-value-added activitiesSupport the improvement of manufacturing capability to optimize and minimize investment in inventoryDevelop and manage small and medium Cap-Ex projectsSupport formal stage-gate product development process and successful product launch activities.
Provide management and team members concise reports and updates as required on a daily, weekly, monthly, quarterly & annual basis.
Other duties and tasks as determined by TO Plastics leadership.
Design and develop mechanical systemsMinimum Qualifications/Requirements:
Bachelor's degree in Engineering and experience in a related manufacturing environmentInvolvement and participation in Lean manufacturing/Continuous Improvement environment.
High energy, entrepreneurial spirt, self guidance and a drive to succeed.
Demonstrated results leading change, optimizing processes and implementing new programs.
Proven experience and knowledge of Lean methodologies and Operational ExcellenceEvidence of ongoing training as required to keep skills current and relevant.
Ability to work in a fast-paced environment with multiple priorities.
Ability to effectively manage large amounts of data, draw informed fact-based conclusions and make timely decisions.
Proficient with CAD drawing and solid modeling, preferred experience with SolidWorks.
Ability to manage multiple programs and use structured problem-solving methodologies.
Ability to effectively manage, develop and deliver results with a diverse matrixed team.
Strong verbal and written communication skills.
Experience working with cross functional teams and communicating with individuals from the production floor to the executive level.
Strong mechanical design skillsMicrosoft Office and other computer application skills.
Experience with ERP systems.
Optimal
Qualifications:
Previous experience in two or more of the following roles:
Manufacturing Engineer, Mechanical Engineer Process Engineer, Quality Engineer, Industrial Engineer or similar roles.
Previous thermoforming or extrusion experience.
6 Sigma Green Belt certification.
Advanced Business or Technical degree.
Effective project management skills with proven track record of delivering projects on time and within budget.
Ability to understand and apply Lean, analytical, and statistical tools.
Excellent communication, problem solving, interpersonal, organizational, and analytical skills.
Work Environment:
The Manufacturing Engineer position requires a balance of sitting/office work and walking/standing on the production floor and warehouseThe position requires a balance of hands on work and office workThe production environment at times can be hot, loud and demandingSafety glasses, hearing protection and certain clothing restrictions are required on the production floorThe production floor and warehouses require mobility and are a fast-moving environment.
Light travel between company facilities and some travel to customers, trade shows, suppliers and external meetings, etcis required.
TOP123 Recommended Skills Analytical Auditing Business Process Improvement Communication Continuous Quality Improvement (Cqi) Cost Reduction Estimated Salary: $20 to $28 per hour based on qualifications.
Experience mattersSince 1948, T.
OPlastics has manufactured quality custom thermoformed parts and packaging and provided exceptional service to customers around the worldOne of the top 100 thermoforming companies in North America, T.
OPlastics delivers value by focusing on customer needs and by offering a full range of services from design-to-distributionAt T.
OPlastics, we are dedicated to excellence and we leverage our experience and core competency to develop customized, cost-effective solutions for businesses in diverse marketsT.
OPlastics has facilities in both Clearwater and Otsego, Minnesota.
It is our Mission to delight and serve our customers with innovative thermoform solutions.
Position
Summary:
The Manufacturing Engineer is responsible for optimizing and improving manufacturing operations using engineered solutions, structured problem solving and Lean methodology.
Key areas of focus include Safety, ergonomics, productivity improvements, set-up reduction, process optimization, cost reduction and Total Predictive Maintenance (TPM).
The Manufacturing Engineer will work collaboratively with Quality, Product Engineers, Supply Chain, Production and Maintenance to meet short and long term TO Plastics business Objectives.
The Manufacturing Engineer will be a critical leader in transforming our Operations into our Best Sales Tool and a model of Operational ExcellenceSafety is # 1 at T.
OPlastics:
Our expectation is that company leadership:
Minimum compliance achieved on annual safety audits or assessments.
Maintain operations that are compliant with OSHA and other applicable safety and health regulations.
Essential Functions:
This position is responsible for the following tasks, duties and
Responsibilities:
Model and promote a Culture of Safety throughout the companyInitiate and lead safety, quality, service, and productivity (cost) improvement projects in all aspects of manufacturingManage documentation of product cost, quality, process understanding, and specificationsDevelopment and implementation of cross-functional projects, plans, and programs in support of business and strategic plansAbility to perform root cause analysis and apply systemic problem-solving skillsParticipate in Kaizen improvement events and follow-up activitiesParticipate in Lean efforts in6S, set-up reduction, lead time reduction, machine capability and the reduction of non-value-added activitiesSupport the improvement of manufacturing capability to optimize and minimize investment in inventoryDevelop and manage small and medium Cap-Ex projectsSupport formal stage-gate product development process and successful product launch activities.
Provide management and team members concise reports and updates as required on a daily, weekly, monthly, quarterly & annual basis.
Other duties and tasks as determined by TO Plastics leadership.
Design and develop mechanical systemsMinimum Qualifications/Requirements:
Bachelor's degree in Engineering and experience in a related manufacturing environmentInvolvement and participation in Lean manufacturing/Continuous Improvement environment.
High energy, entrepreneurial spirt, self guidance and a drive to succeed.
Demonstrated results leading change, optimizing processes and implementing new programs.
Proven experience and knowledge of Lean methodologies and Operational ExcellenceEvidence of ongoing training as required to keep skills current and relevant.
Ability to work in a fast-paced environment with multiple priorities.
Ability to effectively manage large amounts of data, draw informed fact-based conclusions and make timely decisions.
Proficient with CAD drawing and solid modeling, preferred experience with SolidWorks.
Ability to manage multiple programs and use structured problem-solving methodologies.
Ability to effectively manage, develop and deliver results with a diverse matrixed team.
Strong verbal and written communication skills.
Experience working with cross functional teams and communicating with individuals from the production floor to the executive level.
Strong mechanical design skillsMicrosoft Office and other computer application skills.
Experience with ERP systems.
Optimal
Qualifications:
Previous experience in two or more of the following roles:
Manufacturing Engineer, Mechanical Engineer Process Engineer, Quality Engineer, Industrial Engineer or similar roles.
Previous thermoforming or extrusion experience.
6 Sigma Green Belt certification.
Advanced Business or Technical degree.
Effective project management skills with proven track record of delivering projects on time and within budget.
Ability to understand and apply Lean, analytical, and statistical tools.
Excellent communication, problem solving, interpersonal, organizational, and analytical skills.
Work Environment:
The Manufacturing Engineer position requires a balance of sitting/office work and walking/standing on the production floor and warehouseThe position requires a balance of hands on work and office workThe production environment at times can be hot, loud and demandingSafety glasses, hearing protection and certain clothing restrictions are required on the production floorThe production floor and warehouses require mobility and are a fast-moving environment.
Light travel between company facilities and some travel to customers, trade shows, suppliers and external meetings, etcis required.
TOP123 Recommended Skills Analytical Auditing Business Process Improvement Communication Continuous Quality Improvement (Cqi) Cost Reduction Estimated Salary: $20 to $28 per hour based on qualifications.
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